Littlebrook Substation Replacement
- Sector:
- Utilities
- Client:
- National Grid
- Main Contractor:
- Balfour Beatty Utility Solutions Ltd
- Location:
- Dartford, Kent
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Project Overview
Joseph Gallagher Ltd was engaged to deliver the offline asset replacement of the existing 400kV GIS substation at Littlebrook, located immediately south of the operational facility. The project formed part of National Grid’s major reinvestment programme to enhance asset resilience and ensure long-term network reliability. The works included the construction of a completely new 400kV Gas Insulated Switchgear (GIS) substation comprising nine feeder/transformer bays, two bus section bays and one bus coupler bay, alongside a full decommissioning of the existing substation. All activities were delivered in line with National Grid’s stringent technical specifications and operational requirements.
Scope of Works
The project involved the full delivery of civil and structural works required to support the installation and commissioning of the new GIS equipment, including:
- Groundworks: Excavations, trenching, duct installation and drainage works
- Cable Troughs: Installation and formation to support HV cable routing
- Reinforced Concrete Works: Construction of bases, plinths, groundbearing slabs and foundations
- Waterproofing of all substation-critical structures
- Installation of Holding Down Bolts for steel frame structures
- Horizontal Directional Drilling & Open-Cut Works for service routes
- External Works to complete access, drainage and structural interfaces
- JGL-owned specialist plant and equipment used throughout the programme
All permanent works were designed and delivered to meet National Grid’s technical standards, ensuring full compliance and long-term operational performance.

Services Provided
Joseph Gallagher delivered a comprehensive civil engineering package, including:
- Design of temporary works
- Supervision, labour, plant and equipment
- Excavation of bases and formation levels
- Pile cropping
- Reinforcement, formwork, and concrete placement
- Installation of drainage systems, ducts and cable troughs
- Waterproofing of key assets
- Full implementation of temporary and permanent works controls
Outcome
The new Littlebrook 400kV GIS substation was successfully constructed and handed over to the client within the agreed programme period. The project enabled National Grid to replace ageing infrastructure with a modern, resilient GIS system, enhancing reliability and ensuring future capacity for the region’s electricity network.
Joseph Gallagher’s integrated delivery approach, specialist plant, and experienced workforce ensured high-quality, safe and efficient execution across all phases of the programme.
To hear about our experiences and how we can help you.
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